In 2008, high natural gas prices stimulated development of new technologies for drilling and producing natural gas, including new processes for dewatering gas wells. Typically deeper than oil wells, gas wells are completed with smaller diameter casing and tubing. The combination of deep production depth and small tubing diameter generally rules out sucker rod pumping as an option for dewatering the deepest gas wells — the deepest depths require stronger, larger-diameter sucker rods which are unable to fit in 2-3/8” tubing. Megalex has solved this problem by developing high strength, light weight carbon fiber sucker rods with small diameter connections that enable sucker rod pumping from deep depths within small diameter tubing.

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Megalex carbon fiber sucker rods were developed to expand the operating capability of the sucker rod pumping system. Sucker rod pumping (SRP) is the most mechanically efficient and cost effective method of artificial lift, however, it’s limited by depth and volume. The limiting component in the sucker rod pumping system is the sucker rod itself. Light weight, high strength, small diameter Megalex carbon fiber sucker rods overcome the limitations of steel and fiberglass sucker rods, expanding the operating range of sucker rod pumping systems to greater depths and higher production volumes than ever before.

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For the Megalex sucker rod to leverage the full strength of its carbon fiber material, it was necessary to design an end-fitting connection to the carbon fiber rod that would be as strong as the carbon fiber material itself. After many design iterations and strength and fatigue tests, Megalex